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Contact Materials for Electrical Engineering

116 bytes added, 12:21, 25 February 2014
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The properties of composite materials are determined mainly independent from each other by the properties of their individual components. Therefore it is for example possible to combine the high melting point and arc erosion resistance of tungsten with the low melting and good electrical conductivity of copper, or the high conductivity of silver with the weld resistant metalloid graphite.
Figure <xr id="fig:fig2.1"/> Fig. 2.1: Powder metallurgical manufacturing of composite materials shows the schematic manufacturing processes from powder blending to contact material. Three basic process variations are typically
applied:
is however necessary to limit the volume content of the liquid phase material.
<div class="multiple-images"> <figure id="fig:fig2.1">[[File:Powder metallurgical manufacturing of composite materials (schematic).jpg|rightleft|thumb|<caption>Powder-metallurgical manufacturing of composite materials (schematic) T<sub>s</sub> = Melting point of the lower melting component)</caption>]] </figure>
As opposed to the liquid phase sintering which has limited use for electrical contact manufacturing, the ''Infiltration process'' as shown on the right side of the schematic has a broad practical range of applications. In this process the powder of the higher melting component sometimes also as a powder mix with a small amount of the second material is pressed into parts and after sintering the porous skeleton is infiltrated with liquid metal of the second material. The filling up of the pores happens through capillary forces. This process reaches after the infiltration near-theoretical density without subsequent pressing and is widely used for Ag- and Cu-refractory contacts. For Ag/W or Ag/WC contacts, controlling the amount or excess on the bottom side of the contact of the infiltration metal Ag results in contact tips that can be easily attached to their carriers by resistance welding. For larger Cu/W contacts additional machining is often used to obtain the final shape of the contact component.

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