Difference between revisions of "General Rules for Dimensioning of Contacts"

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(6.4.6 General Rules for Dimensioning of Contacts)
 
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===6.4.6 General Rules for Dimensioning of Contacts===
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===<!--6.4.6-->General Rules for Dimensioning of Contacts===
  
*'''Recommended Minimum Contact Forces at Slightly Sliding Contact Make:'''
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'''Recommended Minimum Contact Forces at Slightly Sliding Contact Make:'''
  
 
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<table class="twocolortable" style="text-align: left; font-size: 12px;width:40%">
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</table>
 
</table>
  
*'''Contact Force Recommendations:'''
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'''Contact Force Recommendations:'''
  
 
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{| class="twocolortable" style="text-align: left; font-size: 12px;width:40%"
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*'''General Rules for Dimensioning of Contact Rivets'''
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'''General Rules for Dimensioning of Contact Rivets'''
  
[[File:General Rules for Dimensioning of Contact Rivets.jpg|left|General Rules for Dimensioning of Contact Rivets]]
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[[File:General Rules for Dimensioning of Contact Rivets.jpg|left|thumb|Figure 1: General Rules for Dimensioning of Contact Rivets]]
 
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|-
 
|-
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*'''Head diameter for electrical loads'''
 
  
{| class="twocolortable" style="text-align: left; font-size: 12px;width:40%"
 
|-
 
|For AC currents:   
 
|approx. 1 – 1.5 A/mm²
 
|-
 
|For 1 A 
 
|min. 2 mm head diameter
 
|-
 
|10 A 
 
|approx. 3 – 3.5 mm head diameter
 
|-
 
|20 A 
 
|approx. 5 mm head diameter
 
|-
 
|For DC currents:
 
|approx. 0.5 – 0.8 A/mm²
 
|}
 
  
  
*'''Head radius R for electrical loads'''
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'''Failure Probability of Single and Double (Bifurcated) Contacts''' (according to Thielecke)
 
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:40%"
 
|-
 
|for I < 1 A   
 
|R &#8776; 1,5 mm
 
|-
 
|I = 6 A   
 
|R &#8776; 5 mm
 
|-
 
|I = 10 A   
 
|R &#8776; 10 mm
 
|-
 
|I = 20 A   
 
|R &#8776; 15 mm
 
|}
 
 
 
 
 
*'''Failure Probability of Single and Double (Bifurcated) Contacts''' (according to Thielecke)
 
  
 
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<figure id="fig:Failure probability of a contact as a function of the voitage">
 
<figure id="fig:Failure probability of a contact as a function of the voitage">
[[File:Failure probability of a contact as a function of the voitage.jpg|left|Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA]]
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[[File:Failure probability of a contact as a function of the voitage.jpg|left|thumb|Figure 2: Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA]]
 
</figure>
 
</figure>
  
 
<figure id="fig:Failure probability of a contact as a function of the current">
 
<figure id="fig:Failure probability of a contact as a function of the current">
[[File:Failure probability of a contact as a function of the current.jpg|left|Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; F<sub>k</sub> = 0.45 N; U = 24 V]]
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[[File:Failure probability of a contact as a function of the current.jpg|left|thumb|Figure 3: Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; F<sub>k</sub> = 0.45 N; U = 24 V]]
 
</figure>
 
</figure>
 
</div>
 
</div>
 
<div class="clear"></div>
 
<div class="clear"></div>
 
<xr id="fig:Failure probability of a contact as a function of the voitage"/> Fig. 6.18: Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA
 
 
<xr id="fig:Failure probability of a contact as a function of the current"/> Fig. 6.19: Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; F = 0.45 N; U = 24 V
 
  
 
==References==
 
==References==
 
[[Application Tables and Guideline Data for Use of Electrical Contact Design#References|References]]
 
[[Application Tables and Guideline Data for Use of Electrical Contact Design#References|References]]
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[[de:Faustregeln_für_die_Kontaktdimensionierung]]

Latest revision as of 14:01, 26 January 2023

General Rules for Dimensioning of Contacts

Recommended Minimum Contact Forces at Slightly Sliding Contact Make:

Gold 0.03 N
Silver 0.1 N
Tungsten 0.5 N

Contact Force Recommendations:

Signal relays ≥ 3 cN
AC power relays ≥ 20 cN
Automotive relays ≥ 20 cN
Motor switches (Contactors)
(Silver – Metal oxide contacts)
0.05 - 0.08 N/A
Power switches 0.1 - 0.2 N/A
Connectors
(Gold coating)
≥ 30 cN/contact element
Connectors
(Silver coating)
≥ 50 cN/contact element
Connectors
(Tin coating)
≥ 1 N/contact element


General Rules for Dimensioning of Contact Rivets

Figure 1: General Rules for Dimensioning of Contact Rivets
Dimensioning Solid Rivets (1) Composite Rivets (2)
a : d 1.5 : 1 bis 2.5 : 1 2 : 1 bis 2.5 : 1
a : b 2.5 : 1 bis 10 : 1 3 : 1 bis 5 : 1
c : b ≥ 1 : 1 ≥ 1 : 1
b : s ≥ 2 : 1
smin ≈ 0.3 mm



Failure Probability of Single and Double (Bifurcated) Contacts (according to Thielecke)

Contact force[N] Single contact
Ag AuNi 5, Pt Ag AuNi 5, Pt
0.04 1 x 10-4 2 x 10-8
0.1 2 x 10-3 4 x 10-5 8 x 10-5 8 x 10-9
0.2 1 x 10-4 8 x 10-6 4 x 10-6 4 x 10-8
0.3 5.5 x 10-6 1.5 x 10-6 1.8 x 10-7 3.2 x 10-10


Figure 2: Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA
Figure 3: Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; Fk = 0.45 N; U = 24 V

References

References