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General Rules for Dimensioning of Contacts

1,295 bytes added, 15:55, 7 January 2014
Created page with "====6.4.6 General Rules for Dimensioning of Contacts==== *'''Recommended Minimum Contact Forces at Slightly Sliding Contact Make:''' Gold 0.03 N Silver 0.1 N Tungsten 0.5 N ..."
====6.4.6 General Rules for Dimensioning of Contacts====

*'''Recommended Minimum Contact Forces at Slightly Sliding
Contact Make:'''

Gold 0.03 N
Silver 0.1 N
Tungsten 0.5 N

*'''Contact Force Recommendations:'''

Signal relays >3 cN
AC power relays > 20 cN
Automotive relays > 20 cN
Motor switches (Contactors) 0.05 - 0.08 N/A
(Silver – Metal oxide contacts)
Power switches 0.1 - 0.2 N/A
Connectors > 30 cN/contact element
(Gold coating)
Connectors > 50 cN/contact element
(Silver coating)
Connectors > 1 N/contact element
(Tin coating)

*'''General Rules for Dimensioning of Contact Rivets'''
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*'''Head diameter for electrical loads'''

For AC currents: approx. 1 – 1.5 A/mm²
For 1 A min. 2 mm head diameter
10 A approx. 3 – 3.5 mm head diameter
20 A approx. 5 mm head diameter
For DC currents: approx. 0.5 – 0.8 A/mm²

*'''Head radius R for electrical loads'''

for I < 1 A R 1,5 mm
I = 6 A R 5 mm
I = 10 A R 10 mm
I = 20 A R 15 mm

*'''Failure Probability of Single and Double (Bifurcated) Contacts''' (according to Thielecke)

Fig. 6.18: Failure probability of a contact as a
function of the voltage (according to Kirchdorfer);
Ag/Ni10; 10 mA

Fig. 6.19: Failure probability of a contact as a
function of the current (according to
Kirchdorfer); Ag/Ni10; F = 0.45 N; U = 24 V

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