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Silver Based Materials

125 bytes added, 17:20, 25 February 2014
Silver-Metal Oxide Materials Ag/CdO, Ag/SnO2, Ag/ZnO
Silver-cadmium oxide (DODURIT CdO) materials with 10-15 wt% are produced by both, internal oxidation and powder metallurgical methods ''(Table 2.25)''.
The manufacturing of strips and wires by internal oxidation starts with a molten alloy of silver and cadmium. During a heat treatment below it's melting point in a oxygen rich atmosphere in such a homogeneous alloy the oxygen diffuses from the surface into the bulk of the material and oxidizes the Cd to CdO in a more or less fine particle precipitation inside the Ag matrix. The CdO particles are rather fine in the surface area and are becoming larger further away towards the center of the material ''<xr id="fig:fig2.83"/> (Fig. 2.83)''.
During the manufacturing of Ag/CdO contact material by internal oxidation the processes vary depending on the type of semi-finished material. For Ag/CdO wires a complete oxidation of the AgCd wire is performed, followed by wire-drawing to the required diameter ''<xr id="fig:fig2.77"/> (Figs. 2.77 ) and <xr id="fig:fig2.78"/> (Fig. 2.78)''. The resulting material is used for example in the production of contact rivets. For Ag/CdO strip materials two processes are commonly used: Cladding of an AgCd alloy strip with fine silver followed by complete oxidation results in a strip material with a small depletion area in the center of it's thickness and a Ag backing suitable for easy attachment by brazing (sometimes called “Conventional Ag/CdO”). Using a technology that allows the partial oxidation of a dual-strip AgCd alloy material in a higher pressure pure oxygen atmosphere yields a composite Ag/CdO strip material that has besides a relatively fine CdO precipitation also a easily brazable AgCd alloy backing ''<xr id="fig:fig2.85"/> (Fig. 2.85)''. These materials (DODURIT CdO ZH) are mainly used as the basis for contact profiles and contact tips.
During powder metallurgical production the powder mixed made by different processes are typically converted by pressing, sintering and extrusion to wires
and strips. The high degree of deformation during hot extrusion produces a uniform and fine dispersion of CdO particles in the Ag matrix while at the same time achieving a high density which is advantageous for good contact properties ''<xr id="fig:fig2.84"/> (Fig. 2.84)''. To obtain a backing suitable for brazing, a fine silver layer is applied by either com-pound extrusion or hot cladding prior to or right after the extrusion ''<xr id="fig:fig2.86"/> (Fig. 2.86)''.
For larger contact tips, and especially those with a rounded shape, the single tip Press-Sinter-Repress process (PSR) offers economical advantages. The

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