Difference between revisions of "Contact Spring Calculations"

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(6.4.7 Contact Spring Calculations)
(6.4.7 Contact Spring Calculations)
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To avoid plastic deformation of the spring the max bending force σ<sub>max</sub> cannot be exceeded
 
To avoid plastic deformation of the spring the max bending force σ<sub>max</sub> cannot be exceeded
:<math>\sigma _max = \frac {3 x E x D}{2L^2}x_max</math>
+
:<math>\sigma _{max} = \frac {3 x E x D}{2L^2}x_{max}</math>
  
 
The stress limit is defined through the fatigue limit and the 0.2% elongation limit
 
The stress limit is defined through the fatigue limit and the 0.2% elongation limit

Revision as of 13:49, 2 April 2014

6.4.7 Contact Spring Calculations

One side fixed contact bending spring

Fig. 6.20: One side fixed contact bending spring
L = Length of spring
E = Modulus of elasticity
B = Width of spring
F = Spring force
D = Thickness of spring
x = Deflection
max = maximum bending force

The influence of the dimensions can be illustrated best by using the single side fixed beam model (Fig. 6.20). For small deflections the following equation is valid:

F = \frac {3 x E x J}{L^3} x

where J is the momentum of inertia of the rectangular cross section of the beam

J = \frac {B x D^3}{12}

For springs with a circular cross-sectional area the momentum of inertia is

J=\pi D^4/64

D= Durchmesser

To avoid plastic deformation of the spring the max bending force σmax cannot be exceeded

\sigma _{max} = \frac {3 x E x D}{2L^2}x_{max}

The stress limit is defined through the fatigue limit and the 0.2% elongation limit resp.

xmax= 2 x L ² Rp0,2 3 x D x E

and/or

Fmax= B x D ² Rp0,2 6L


  • Special Spring Shapes
  • Triangular spring

Deflection x= L³ F 2 x E x J

= x L³ D³ 6 x F E x B

Max. bending force Fmax= 1 8 x F x L B x D²

  • Trapezoidal spring

Deflection x= x L³ E x J F (2 + B /B )

x= x L³ E x B x D³ 12 x F (2 + B /B ) min ma

Max. bending force

Fmax= 1 8 x F x L (2 + B /B ) x B x D² min max max

References

References