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Attachment of Single Contact Parts

5 bytes added, 08:40, 3 January 2023
Special Welding and Attachment Processes
==== Special Welding and Attachment Processes====
In high voltage switchgear, the contact parts are exposed to high mechanical and thermal stresses. This requires mechanically strong and 100% metallurgically bonded joints between the contacts and their carrier supports, which cannot be achieved by the traditional attachment methods. The two processes of electron beam welding and the cast-on with coppercan, can however , be used to solve this problem.
===== Electron Beam Welding=====
The electron beam welding is a joining process which has shown its suitability for high voltage contact assemblies. A sharply focused electron beam has sufficient energy to penetrate the mostly thicker parts and generate a locally defined molten area so that the carrier component is only softened in a narrow zone (1 – 4 mm). This allows the attachment of Cu/W contacts and also hard and thermally stable copper alloys as for example CuCrZr for spring hard contact tulips (<xr id="fig:Contact tulips with CuW welded to CuCrZr carriers"/><!--(Fig. 3.12)-->).
<figure id="fig:Contact tulips with CuW welded to CuCrZr carriers">
[[File:Contact tulips with CuW welded to CuCrZr carriers.jpg|right|thumb|Figure 11: Contact tulips with CuW welded to CuCrZr carriers]]
===== Cast-On of Copper=====
The cast-on of liquid copper to pre-fabricated W/Cu contact parts is performed in special casting molds. This results in a seamless joint between the W/Cu and the copper carrier. The hardness of the copper is then increased by a secondary forming or deep-drawing operation.
 
==References==

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