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Herstellung von Einzelkontakten

9 bytes removed, 09:39, 24 January 2023
Plattierte Kontaktnietes
<table class="twocolortable">
<tr><th><p class="s13">Merkmale</p></th><th><p class="s13">Form B Form C</p><p class="s13">Rundkopf Trapezkopf bombiert Trapezkopf, flach </p></th><th><p class="s13">Prüfmittelvorschlag</p><p class="s13"></p></th></tr><tr><td><p class="s13">a) Kopfdurchmesser</p><p class="s13">d<span class="s14"><sub>1 </sub> </span>[mm]</p></td><td><p class="s13">Bei optischer Messung ohne Berücksichtigung des Eckenradius R<span class="s14"><sub>3</sub> </span><u>+</u> 0.1</p></td><td><p class="s13">Projektor,</p><p class="s13">Messmikroskop</p></td></tr><tr><td><p class="s13">b) Kopfhöhe</p><p class="s13">k [mm]</p></td><td><p class="s13">+ 0.1</p></td><td><p class="s13">Mikrometer,</p><p class="s13">Messuhr</p></td></tr><tr><td><p class="s13">c) Schaftdurchmesser</p><p class="s13">d<span class="s14"><sub>2</sub> </span>[mm]</p></td><td><p class="s13">Abweichung von Rundheit und konischer Form des Schaftes</p><p class="s13">nur innerhalb der zulässigen Durchmessertoleranz d<span class="s14"><sub>2</sub> </span> <u>&lt;</u> 1.5 - 0.08</p><p class="s13">d<span class="s14"><sub>2</sub> </span>&gt; 1.5 - 0.1</p></td><td><p class="s13">Mikrometer</p></td></tr><tr><td><p class="s13">d) Schaftlänge </p><p class="s13">[mm]</p></td><td><p class="s13">+ 0.15</p></td><td><p class="s13">MicrometerMikrometer, Dial indicatorMessuhr, ComparatorProjektor</p></td></tr><tr><td><p class="s13">e) Radius at center</p><p class="s13">of contact surface</p><p class="s13">R<span class="s14"><sub>1</sub> </span>[mm]</p></td><td><p class="s13">Form B: <u>+</u> 10%, but not below</p><p class="s15">+<span class="s13"> 0.5 mm</span></p><p class="s13">Form C: Allowable deviation from flatness: convex: within head thickness tolerance concave: 0.005 d<span class="s14">1</span></p></td><td><p class="s13">Comparator, Comparator template, Radius gage, Profile template</p></td></tr><tr><td><p class="s13">f) Radius at edge</p><p class="s13">of contact surface</p><p class="s13">R<span class="s14"><sub>2</sub> </span>[mm]</p></td><td><p class="s13">per DIN 46240: Form B and C max. 0.5 without DIN:max. 1</p></td><td><p class="s13">Profile template,</p><p class="s13">Comparator, Radius gage</p></td></tr><tr><td><p class="s13">g) Radii</p><p class="s13">R<span class="s14"><sub>3</sub> </span>and R<span class="s14"><sub>5</sub> </span>[mm]</p></td><td><p class="s13">Sligth rounding allowed</p></td><td><p class="s13">Comparator</p></td></tr><tr><td><p class="s13">h) Transition radius</p><p class="s13">head underside to shank R<span class="s14"><sub>4</sub> </span>[mm]</p></td><td><p class="s13">d<span class="s14"><sub>2</sub> </span><u>&lt;</u> 2 R<span class="s14"><sub>4</sub> </span><u>&lt;</u> 0.08 d<span class="s14"><sub>2</sub> </span>&gt; 2 R<span class="s14"><sub>4</sub> </span><u>&lt;</u> 0.1 d<span class="s14"><sub>2</sub> </span>&gt; 3 R<span class="s14"><sub>4</sub> </span><u>&lt;</u> 0.2</p></td><td><p class="s13">Comparator, if in doubt: micro-section</p></td></tr><tr><td><p class="s13">i) Allowed deviation from cylindrical shape</p></td><td><p class="s13">d<span class="s14"><sub>1</sub> </span> <u>&lt;</u> 4 up to 7°30’ + 2°30’</p><p class="s13">d<span class="s14"><sub>1</sub> </span>&gt; 4 up to 10° + 5°</p></td><td><p class="s13">Comparator, Measu- ring microscope, if in doubt: microsection</p></td></tr><tr><td><p class="s13">k) Concentricity bet-</p><p class="s13">ween head and shank center line [mm]</p></td><td><p class="s13">5% of d<span class="s14"><sub>1</sub></span></p></td><td><p class="s13">Comparator,</p><p class="s13">Measuring microscope, Special turn fixture</p></td></tr><tr><td><p class="s13">l) Contact layer</p><p class="s13">thickness [mm]</p></td><td><p class="s13">In center area of 0.5 d<span class="s14"><sub>1</sub> </span>s<u>&gt;</u> nominal thickness</p><p class="s13">Remaining head area must be covered</p></td><td><p class="s13">Measuring micros- cope, Microsection</p></td></tr></table>
*Typische Kontaktformen für Trimetallniete (<xr id="fig:Typical_contact_shapes_of_tri-metal_rivets"/>)

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