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→Other Precipitation Hardening Copper Alloys
The cause for precipitation hardening of CuBe materials, is the rapidly diminishing solubility of beryllium in copper as temperature decreases. As thephase diagram for CuBe shows, 2.4 wt% of Be are soluble in Cu at 780°C (<xr id="fig:Phase_diagram_of_copperberyllium_with_temperature_ranges_for_brazing_and_annealing_treatments"/><!--(Fig. 5.28)-->). In this temperature range, annealed CuBe alloys are homogeneous(solution annealing). The homogeneous state can be frozen through rapid cooling to room temperature (quenching). Through a subsequent annealing at 325°C, the desired precipitation hardening is achieved, which results in a significant increase in mechanical strength and electrical conductivity of CuBe (<xr id="tab: Phase diagram Physical_Properties_of_Selected_Copper_Beryllium_Alloys"/><!--(Tab. 5.17)-->). The final strength and hardness values depend on the annealing temperature and time, as well as on the initial degree of cold working (<xr id="tab:Mechanical Properties of copperberyllium with temperature ranges for brazing Selected Copper-Beryllium Alloys"/><!--(Table 5.18)--> and annealing treatments<xr id="fig:Precipitation_hardening_of_CuBe2_at_325°C_after_different_cold_working"/>, <xr id="fig:Precipitation_hardening_of_CuBe2_(soft)_at_325°C"/>, <xr id="fig:Precipitation_hardening_of_CuBe2_(half hard)_at_different_annealing_temperatures"/>).
As precipitation hardening alloys CuBe materials, mainly CuBe2 and CuBe1.7 have gained broad usage as current carrying contact springs because of their outstanding mechanical properties. Besides these , CuCo2Be and CuNi2Be, which have medium mechanical strength and a relatively high electricalconductivity, are also used as contact carrier materials. After stamping and forming into desired contact configurations , these CuBe materials are then precipitation hardened. CuBe alloys are available as semi-finished materials in a variety of cold work conditions. They can also be supplied and used in the already precipitation hardened condition , without significant strength losses. In this case , the hardening was already performed at the alloy producer.
Since Beryllium is rated as a carcinogen by the European regulation EU-67/548, it has been tried to reach the application properties of the well established CuBe1.7 and CuBe2 alloys with a lower Be content. The development Development efforts for alternate alternative precipitation hardening materials without toxic and declaration requiring additive materialsdeclarable additives are underway, e.g. CuNiCoSi as a substitute for example CuNiCoSi, are aimed at the replacement of CuBe.
<figtable id====="tab:Physical_Properties_of_Selected_Copper_Beryllium_Alloys"><caption>'''<!--Table 5.1.6.2.1 17:-->Physical Properties of Selected Copper-Chromium Beryllium Alloys====='''</caption>
<figtable id="tab:Mechanical Properties of Selected Copper-chromium materials are especially suitable for use as electrodes for resistance welding. During brazing the loss in hardness is limited if low melting brazing alloys and reasonably short heating times are usedBeryllium Alloys"><caption>'''<!--Table 5.18:-->Mechanical Properties of Selected Copper-Beryllium Alloys'''</caption>
As the phase diagram shows, copper-chromium has a similar hardening profile compared to CuBe (<xr id="fig:Copper corner of the copper-chromium phase diagram for up to 0.8 wt% chromium"/><!--(Fig. 5.34 b: Hardness of precipitation 32)-->). In the hardened stage CuCr 0has limitations to work hardening. Compared to copper it has a better temperature stability with good electrical conductivity.6 Hardness and electrical conductivity as a function of annealing cold working and precipitation hardening conditionsare illustrated in [[#figures8|(Figs. 6 – 9]]<!--Figs. 5.33-5.35--> and <xr id="tab:Physical Properties of Other Precipitation Hardening Copper Alloys"/><!--(Tables 5.19)--> and <xr id="tab:Mechanical Properties of Other Precipitation Hardening Copper Alloys"/><!--(Tab. 5.20)-->).
<figure id=====5.1.6.2"fig:Softening of precipitation hardened and subsequently cold worked CuCr1"> [[File:Softening of precipitation hardened and subsequently cold worked CuCr1.2 Copperjpg|left|thumb|<caption>Softening of precipitation-Zirconium Alloys=====hardened and subsequently cold worked CuCr1 after 4hrs annealing</caption>]]</figure>
<figure id=====5"fig:Hardness of precipitation hardened CuCr 0.16"> [[File:Hardness of precipitation hardened CuCr 0.6.2jpg|left|thumb|<caption>Hardness of precipitation hardened CuCr 0.3 Copper-Chromium-Zirconium Alloys=====6 as a function of annealing conditions</caption>]]</figure>
<figtable id="tab:Physical Properties of Other Precipitation Hardening Copper Alloys"><caption>'''<!--Table 5.19:-->Physical Properties of Other Precipitation Hardening Copper Alloys'''</caption> {| class="twocolortable" style="text-align: left; font-size: 12px"|-!Material<br />Designation<br />EN UNS !Composition<br />[wt%]!Density<br />[g/cm<sup>3</sup>]!colspan="2" style="text-align:center"|Electrical<br />Conductivity !Electrical<br />Resistivity<br />[μΩ·cm]!Thermal<br />Conductivity<br />[W/(m·K)]!Coeff. of Linear<br />Thermal<br />Expansion<br />[10<sup>-6</sup>/K]!Modulus of<br />Elasticity<br />[GPa]!Softening Temperature<br />(approx. 10% loss in<br />strength)<br />[°C]!Melting<br />Temp Range<br />[°C]|-!!!![MS/m] ![% IACS]!!!!!!|-|CuCr|Cr 0.3 - 1.2<br />Cu Rest|8.89|26[[#text-reference8|<sup>a</sup>]]<br />48[[#text-reference9|<sup>b</sup>]]|45[[#text-reference8|<sup>a</sup>]]<br />83[[#text-reference9|<sup>b</sup>]]|3.8[[#text-reference8|<sup>a</sup>]]<br />2.1[[#text-reference9|<sup>b</sup>]]|170[[#text-reference8|<sup>a</sup>]]<br />315[[#text-reference9|<sup>b</sup>]]|17|112|ca. 450|980 - 1080|-|CuZr|Zr 0.1 - 0.3<br />Cu Rest|8.9|35[[#text-reference8|<sup>a</sup>]]<br />52[[#text-reference9|<sup>b</sup>]]|60[[#text-reference8|<sup>a</sup>]]<br />90[[#text-reference9|<sup>b</sup>]]|2.9[[#text-reference8|<sup>a</sup>]]<br />1.9[[#text-reference9|<sup>b</sup>]]|340[[#text-reference8|<sup>a</sup>]]|16|135|ca. 500|1020 - 1080|-|CuCr1Zr<br />CW106C<br />C18150|Cr 0.5 - 1.2<br />Zr 0.03 - 0.3<br />Cu Rest|8.92|20[[#text-reference8|<sup>a</sup>]]<br />43[[#text-reference9|<sup>b</sup>]]|34[[#text-reference8|<sup>a</sup>]]<br />74[[#text-reference9|<sup>b</sup>]]|5.0[[#text-reference8|<sup>a</sup>]]<br />2.3[[#text-reference9|<sup>b</sup>]]|170[[#text-reference8|<sup>a</sup>]]<br />310 - 330[[#text-reference9|<sup>b</sup>]]|16|110[[#text-reference8|<sup>a</sup>]]<br />130[[#text-reference9|<sup>b</sup>]]|ca. 500|1070 - 1080|}<div id="text-reference8"><sub>a</sub> solution annealed, and cold rolled</div><div id="text-reference9"><sub>b</sub> solution annealed, cold rolled, and precipitation hardened</div></figtable><br /><br /> <figtable id="tab:Mechanical Properties of Other Precipitation Hardening Copper Alloys"><caption>'''<!--Table 5.20:-->Mechanical Properties of Other Precipitation Hardening Copper Alloys'''</caption> <table class="twocolortable"><tr><th><p class="s16">Material</p></th><th><p class="s16">Hardness</p><p class="s16">Condi- tion</p></th><th><p class="s16">Tensile</p><p class="s16">Strength R<span class="s18">m</span></p><p class="s16">[MPa]</p></th><th><p class="s16">0,2% Yield</p><p class="s16">Strength R<span class="s18">p02</span></p><p class="s16">[MPa]</p></th><th><p class="s16">Elongation</p><p class="s16">A50</p><p class="s16">[%]</p></th><th><p class="s16">Vickers</p><p class="s16">Hardness</p><p class="s16">HV</p></th><th><p class="s16">Spring Bending</p><p class="s16">Limit <span class="s19">F</span><span class="s18">FB </span>[MPa]</p></th></tr><tr><td><p class="s16">CuCr</p></td><td><p class="s16">R 230<span class="s18">a</span></p><p class="s16">R 400<span class="s18">a </span>R 450<span class="s18">b </span>R 550<span class="s18">b</span></p></td><td><p class="s33">><span class="s16"> 230</span></p><p class="s33">><span class="s16"> 400</span></p><p class="s33">><span class="s16"> 450</span></p><p class="s33">><span class="s16"> 550</span></p></td><td><p class="s33">><span class="s16"> 80</span></p><p class="s33">><span class="s16"> 295</span></p><p class="s33">><span class="s16"> 325</span></p><p class="s33">><span class="s16"> 440</span></p></td><td><p class="s16">30</p><p class="s16">10</p><p class="s16">10</p><p class="s16">8</p></td><td><p class="s33">><span class="s16"> 55</span></p><p class="s33">><span class="s16"> 120</span></p><p class="s33">><span class="s16"> 130</span></p><p class="s33">><span class="s16"> 150</span></p></td><td><p class="s16">350</p></td></tr><tr><td><p class="s16">CuZr</p></td><td><p class="s16">R 260<span class="s18">a</span></p><p class="s16">R 370<span class="s18">a </span>R 400<span class="s18">b </span>R 420<span class="s18">b</span></p></td><td><p class="s33">><span class="s16"> 260</span></p><p class="s33">><span class="s16"> 370</span></p><p class="s33">><span class="s16"> 400</span></p><p class="s33">><span class="s16"> 420</span></p></td><td><p class="s33">><span class="s16"> 100</span></p><p class="s33">><span class="s16"> 270</span></p><p class="s33">><span class="s16"> 280</span></p><p class="s33">><span class="s16"> 400</span></p></td><td><p class="s16">35</p><p class="s16">12</p><p class="s16">12</p><p class="s16">10</p></td><td><p class="s33">><span class="s16"> 55</span></p><p class="s33">><span class="s16"> 100</span></p><p class="s33">><span class="s16"> 105</span></p><p class="s33">><span class="s16"> 115</span></p></td><td><p class="s16">280</p></td></tr><tr><td><p class="s16">CuCr1Zr</p></td><td><p class="s16">R 200<span class="s18">a</span></p><p class="s16">R 400<span class="s18">b</span></p><p class="s16">R 450<span class="s18">b</span></p></td><td><p class="s33">><span class="s16"> 200</span></p><p class="s33">><span class="s16"> 400</span></p><p class="s33">><span class="s16"> 450</span></p></td><td><p class="s33">><span class="s16"> 60</span></p><p class="s33">><span class="s16"> 210</span></p><p class="s33">><span class="s16"> 360</span></p></td><td><p class="s16">30</p><p class="s16">12</p><p class="s16">10</p></td><td><p class="s33">><span class="s16"> 70</span></p><p class="s33">><span class="s16"> 140</span></p><p class="s33">><span class="s16"> 155</span></p></td><td><p class="s16">420</p></td></tr></table></figtable> =====<!--5.1.6.2.2-->Copper-Zirconium Alloys===== The solubility of Zirconium in copper is 0.15 wt% Zr at the eutectic temperature of 980°C (<xr id="fig:Copper corner of the copper zirconium for up to 0.5-wt zirconium"/><!--(Fig. 5.36)-->). Copper-zirconium materials have a similar properties spectrum, compared to the one for copper-chromium materials. At room temperature the mechanical properties of copper-zirconium are less suitable than those of copper chromium, its temperature stability is however at least the same. =====<!--5.1.6.2.3-->Copper-Chromium-Zirconium Alloys===== The earlier used CuCr and CuZr materials have been partially replaced over the years, by the capitation hardening three materials alloy CuCr1Zr. This material exhibits high mechanical strength at elevated temperatures and good oxidation resistance as well as high softening temperatures. In its hardened condition CuCr1Zr has also a high electrical conductivity (<xr id="fig:Softening of CuCr1Zr after 1hr annealing"/><!--(Bild 5.37)-->). Their usage extends from mechanically and thermally highly stressed parts, such as contact tulips in high voltage switchgear or electrodes for resistance welding. <div class="multiple-images"><figure id="fig:Copper corner of the copper zirconium for up to 0.5-wt zirconium">[[File:Copper corner of the copper zirconium for up to 0.5-wt zirconium.jpg|right|thumb|Figure 10: Copper corner of the copper- zirconium for up to 0.5 wt% zirconium]] </figure> <figure id="fig:Softening of CuCr1Zr after1hr annealing">[[File:Softening of CuCr1Zr after 1hr annealing.jpg|right|thumb|Figure 11: Softening of CuCr1Zr after 1 hr annealing and after 90%cold working]]</figure></div><div class="clear"></div>
==References==
[[Contact Carrier Materials#References|References]]
[[de:Aushärtbare_Kupfer-Legierungen]]