Difference between revisions of "Faustregeln für die Kontaktdimensionierung"

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*'''General Rules for Dimensioning of Contact Rivets'''
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<figure id="fig:Failure probability of a contact as a function of the voitage">
 
+
[[File:General Rules for Dimensioning of Contact Rivets.jpg|left|thumb|Figure 1: Faustregeln zur Dimensionierung von Kontaktnieten]]
[[File:General Rules for Dimensioning of Contact Rivets.jpg|left|General Rules for Dimensioning of Contact Rivets]]
+
</figure>
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:100%"
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:100%"
 
|-
 
|-
!Dimensioning
+
!Dimensionierung
!Solid Rivets (1)
+
!Massivniet (1)
!Composite Rivets (2)
+
!Bimetallniet (2)
 
|-
 
|-
 
|a : d       
 
|a : d       
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*'''Head diameter for electrical loads'''
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*'''Ausfallwahrscheinlichkeit von Einzel- und Doppelkontakten''' (nach Thielecke)
 
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:40%"
 
|-
 
|For AC currents:   
 
|approx. 1 – 1.5 A/mm²
 
|-
 
|For 1 A 
 
|min. 2 mm head diameter
 
|-
 
|10 A 
 
|approx. 3 – 3.5 mm head diameter
 
|-
 
|20 A 
 
|approx. 5 mm head diameter
 
|-
 
|For DC currents:
 
|approx. 0.5 – 0.8 A/mm²
 
|}
 
 
 
 
 
*'''Head radius R for electrical loads'''
 
 
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:40%"
 
|-
 
|for I < 1 A   
 
|R &#8776; 1,5 mm
 
|-
 
|I = 6 A   
 
|R &#8776; 5 mm
 
|-
 
|I = 10 A   
 
|R &#8776; 10 mm
 
|-
 
|I = 20 A   
 
|R &#8776; 15 mm
 
|}
 
 
 
 
 
*'''Failure Probability of Single and Double (Bifurcated) Contacts''' (according to Thielecke)
 
  
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:100%"
 
{| class="twocolortable" style="text-align: left; font-size: 12px;width:100%"
 
|-
 
|-
!Contact force[N]     
+
!Kontaktkraft[N]     
!colspan="4" style="text-align:center"|'''Single contact'''
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!colspan="2" style="text-align:center"|'''Einzelkontakt'''
 +
!colspan="2" style="text-align:center"|'''Doppelkontakt'''
 
|-
 
|-
 
!     
 
!     
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<div class="multiple-images">
 
<div class="multiple-images">
 
<figure id="fig:Failure probability of a contact as a function of the voitage">
 
<figure id="fig:Failure probability of a contact as a function of the voitage">
[[File:Failure probability of a contact as a function of the voitage.jpg|left|Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA]]
+
[[File:Failure probability of a contact as a function of the voitage.jpg|left|thumb|Figure 2: Ausfallwahrscheinlichkeit eines Kontaktes in Abhängigkeit von der Spannung (nach Kirchdorfer); Ag/Ni10; 10 mA]]
 
</figure>
 
</figure>
  
 
<figure id="fig:Failure probability of a contact as a function of the current">
 
<figure id="fig:Failure probability of a contact as a function of the current">
[[File:Failure probability of a contact as a function of the current.jpg|left|Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; F<sub>k</sub> = 0.45 N; U = 24 V]]
+
[[File:Failure probability of a contact as a function of the current.jpg|left|thumb|Figure 3: Ausfallwahrscheinlichkeit eines Kontaktes in Abhängigkeit von der Stromstärke (nach Kirchdorfer); Ag/Ni10; 10 mA; Ag/Ni10; F<sub>k</sub> = 0.45 N; U = 24 V]]
 
</figure>
 
</figure>
 
</div>
 
</div>
 
<div class="clear"></div>
 
<div class="clear"></div>
 
<xr id="fig:Failure probability of a contact as a function of the voitage"/><!--Fig. 6.18:--> Failure probability of a contact as a function of the voltage (according to Kirchdorfer); Ag/Ni10; 10 mA
 
 
<xr id="fig:Failure probability of a contact as a function of the current"/><!--Fig. 6.19:--> Failure probability of a contact as a function of the current (according to Kirchdorfer); Ag/Ni10; F = 0.45 N; U = 24 V
 
  
 
==Referenzen==
 
==Referenzen==

Latest revision as of 07:43, 26 January 2023

Faustregeln für die Kontaktdimensionierung

  • Empfohlene Mindestkontaktkräfte bei leicht reibender Kontaktgabe:
Gold 0.03 N
Silber 0.1 N
Wolfram 0.5 N
  • Richtwerte für Kontaktkräfte:
Signalrelais ≥ 3 cN
Netzrelais ≥ 20 cN
Kfz-Relais ≥ 20 cN
Motorschalter (Schütze)
(Silber-Metalloxid-Kontakte)
0.05 - 0.08 N/A
Leistungsschalter 0.1 - 0.2 N/A
Steckverbinder
(Gold-Beschichtung)
≥ 30 cN/Kontaktstelle
Steckverbinder
(Silber-Beschichtung)
≥ 50 cN/Kontaktstelle
Steckverbinder
(Zinn-Beschichtung)
≥ 1 N/Kontaktstelle


Figure 1: Faustregeln zur Dimensionierung von Kontaktnieten
Dimensionierung Massivniet (1) Bimetallniet (2)
a : d 1.5 : 1 bis 2.5 : 1 2 : 1 bis 2.5 : 1
a : b 2.5 : 1 bis 10 : 1 3 : 1 bis 5 : 1
c : b ≥ 1 : 1 ≥ 1 : 1
b : s ≥ 2 : 1
smin ≈ 0.3 mm


  • Ausfallwahrscheinlichkeit von Einzel- und Doppelkontakten (nach Thielecke)
Kontaktkraft[N] Einzelkontakt Doppelkontakt
Ag AuNi 5, Pt Ag AuNi 5, Pt
0.04 1 x 10-4 2 x 10-8
0.1 2 x 10-3 4 x 10-5 8 x 10-5 8 x 10-9
0.2 1 x 10-4 8 x 10-6 4 x 10-6 4 x 10-8
0.3 5.5 x 10-6 1.5 x 10-6 1.8 x 10-7 3.2 x 10-10


Figure 2: Ausfallwahrscheinlichkeit eines Kontaktes in Abhängigkeit von der Spannung (nach Kirchdorfer); Ag/Ni10; 10 mA
Figure 3: Ausfallwahrscheinlichkeit eines Kontaktes in Abhängigkeit von der Stromstärke (nach Kirchdorfer); Ag/Ni10; 10 mA; Ag/Ni10; Fk = 0.45 N; U = 24 V

Referenzen

Referenzen