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Brazing Alloys and Fluxes

755 bytes removed, 09:05, 10 January 2023
Brazing Alloys
For electrical contacts, usually low-melting alloys with a minimum of 20 wt-% silver and additions of cadmium, zinc or tin are used to lower the melting point (<xr id="tab:Commonly_Used_Brazing_Alloys_for_Electrical_Contacts"/><!--(Table 4.1)-->). Because of the toxicity of cadmium, most cadmium containing brazing alloys have been replaced by zinc and tin containing brazing alloys. Alloys containing nickel and manganese are also used for higher corrosion resistance requirements or for easier wetting of stainless steel.. Using any of these brazing alloys in an air environment is only possible with the addition of oxide reducing fluxes.
 
<figtable id="tab:Commonly_Used_Brazing_Alloys_for_Electrical_Contacts">
[[File:Commonly Used Brazing Alloys for Electrical Contacts.jpg|right|thumb|Table 2: Commonly Used Brazing Alloys for Electrical Contacts]]
</figtable>
For high temperature brazing in vacuum or protective atmosphere, vacuum melted silver-copper eutectic brazing alloys are used. These also allow subsequent forming operations due to their higher ductility.
|-
!Designation<br/>DIN EN 1044
!BrazeTec<br/>Designation
!Designation US<br/>(equivalent or closest similar brazing alloy)
!Designation<br/>DIN EN ISO 3677
!Density<br/>[g/m<sup>3</sup>]
!Application
|-
|AG304[i]
|BAg-1
|B-Ag40ZnCdCu<br/>595/630
|Ag39 - 41<br/>Cd18 - 22<br/>Cu18 - 20<br/>Zn19 - 23
|595
|630
|610
|14,0
|9,3
|Cu, Cu-Alloys, Ag-materials<br/>Fe, Ni
|-
|AG306[i]
|BAg-2a
|B-Ag30CuCdZn<br/>600/765
|Ag30 - 32<br/>Cu28 - 30<br/>Cd21 - 25<br/>Zn21 - 25
|600
|765
|680
|13,0
|9,2
|Cu, Cu-Alloys, Ag-materials<br/>Fe, Ni
|-
|AG309[i]
|
|B-Ag20CuZnCd<br/>605/765
|Ag20 - 22<br/>Cu40 - 42<br/>Zn25 - 29<br/>Cd15 - 19
|605
|765
|750
|12,0
|8,8
|Cu, Cu-Alloys, Ag-materials<br/>Fe, Ni
|-
|AG103
|BrazeTec 5507
|BAg-7
|B-Ag55ZnCuSn<br/>630/660
|-
|Ag502
|BrazeTec 4900
|BAg-22
|B-Ag49ZnCuMnNi<br/>680/705
|-
|Ag401
|BrazeTec 7200
|BAg-8
|B-Ag72<br/>Ag72Cu-780
|Ag71 - 73<br/>Cu Rest
|780
|-
|CP 102
|BrazeTec S15
|BCuP-5
|B-Cu80AgP<br/>645/800
|Cu, Cu-Legierungen, Ag-materials
</figtable>
[i] The manurfacture or use of Cadmium containing brazing alloys is prohibited in the European Union since December 2011
== Fluxes ==