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6.4.7 Contact Spring Calculations
Main Articel: [[Contact Spring Calculations| Contact Spring Calculations]]
 
Fig. 6.20:
One side fixed contact bending spring
L = Length of spring
E = Modulus of elasticity
B = Width of spring
F = Spring force
D = Thickness of spring
x = Deflection
max = maximum bending force
 
The influence of the dimensions can be illustrated best by using the single side
fixed beam model (Fig. 6.20). For small deflections the following equation is valid:
 
F= x
3 x E x J
 
where J is the momentum of inertia of the rectangular cross section of the beam
 
J=
B x D³
12
 
For springs with a circular cross-sectional area the momentum of inertia is
 
J=BD4/64
D= Durchmesser
 
To avoid plastic deformation of the spring the max bending force σ cannot be max
exceeded
 
Fmax= 3 x E x D xmax
2L²
 
The stress limit is defined through the fatigue limit and the 0.2% elongation limit
resp.
 
xmax= 2 x L ² Rp0,2
3 x D x E
 
and/or
 
Fmax= B x D ² Rp0,2
6L
 
 
*'''Special Spring Shapes'''
 
*'''Triangular spring'''
 
Deflection
x= L³
F
2 x E x J
 
= x L³
6 x F
E x B
 
Max. bending force
Fmax= 1 8 x F x L
B x D²
 
*'''Trapezoidal spring'''
 
Deflection
x= x L³
E x J
F
(2 + B /B )
 
x= x L³
E x B x D³
12 x F
(2 + B /B ) min ma
 
Max. bending force
 
Fmax= 1 8 x F x L
(2 + B /B ) x B x D² min max max
===References===