Plastic molded or encapsulated Electromechanical components usually consist of stamped circuit patterns (lead frames), which are coated in the contacting areas with functional surface layers. They serve as the electrical connections of increasing importance due the component to rising requirements for smaller, lighter, and more compact designs the outside wiring. The lead frames are over-molded with cost efficient pricingplastics or mounted into plastic molded parts. Wherever mechanics and In addition, electronic meet, electromechanical components can be used in a multitude added to increase the level of applications, such as in automotive, communications, applianceproduct integration. Utilizing the metal–plastic compound, the mechanical stability of the plastic is combined with the conduction of electrical energy and consumer electronics engineeringelectronic signals through the lead frame.In automotive applications such components this way, protective enclosures for electronic controls of machinery are used in ever increasing volumescreated which at the same time serve as connecting points to the outside wiring. In This can be achieved through hybrid frames and housings electronic components are integrated into components for increasingly more complex engine management functions. StripOver-molded molding of contact components or assembly of different single parts are for example in plastic enclosures can also be used for seat adjustment, and airbag sensors; assembled contact parts are important functional to manufacture electromechanical components among others for memory mirror positioning units.

Electromechanical components usually consist of stamped circuit patterns (lead frames) which are coated in For achieving the contacting areas with functional surface layers. They serve as the electrical connections highest possible functionality of the component to the outside wiring. The lead frames are over-molded with plastics or mounted into plastic molded parts. In addition electronic components can be added to increase the level of end product integration. Utilizing , a close cooperation between the metal–plastic compound manufacturer and the mechanical stability of end user in the plastic is combined with the conduction early phases of electrical energy development and electronic signals through the lead frame. In this way protective enclosures for electronic controls design of machinery are created which at the same time serve as connecting points to the outside wiringnew custom tailored electromechanical components is recommended. This Innovative and cost-efficient designs can be achieved realized through hybrid frames and housings. Overthe combination of the know-molding how of the manufacturer in for example contact components or , coating, stamping, plastics processing, assembly of different single parts in plastic enclosures can also be used to manufacture electromechanical componentstechnologies and the mostly rather complex requirement profile given by the end user.

For achieving the highest possible functionality of the end product a close cooperation between the manufacturer and the end user in the early phases of development and design of new custom tailored electromechanical components is recommended. Innovative and cost-efficient designs can be realized through the combination of the know-how of the manufacturer in for example contact, coating, stamping, plastics processing, and assembly technologies and the mostly rather complex requirement profile given by the end user. Besides the contact components , the plastic materials are the critical building blocks for electromechanical components. The Plastics used , are mostly technical thermoplastics and heavy-duty plastics which fulfill the requirements for high mechanical strength, temperature stability, and fatigue strength (<xr id="tab:Frequently Used Plastic Materials and their Properties"/> <!--(Table 10.1)-->). For the final selection of a plastic material , economical considerations and the avoidance of environmentally hazardous ingredients , such as for example flame retardants , must be considered. The application of the most suitable contact material coating and the selection of carrier materials are covered in chapters [[Contact Carrier Materials|Contact Carrier Materials]], [[Surface Coating Technologies| Surface Coating Technologies]] and [[Applications for Bonding Technologies|Applications for Bonding Technologies]].

<caption>'''<!--Table 10.1: -->Frequently Used Plastic Materials and their Properties'''</caption>

!rowspan="2" style="text-align:center;"| Type of Plastics:<br />Poly-condensate<br />Sub-Type: Thermo-<br />plastics Abbrev.!colspan="6" style="text-align:center; padding:2px"| Properties

Hybrid frames and housings serve as the connecting points between mechanics and electronics (<xr id="fig:Component with hybrid housing for use in automobiles"/> <!--(Fig. 10.1)-->). They allow the transmission of signals or electrical energy. The connection to the current paths inside the housing is mostly done by bonding with aluminum wires. The over-molded lead frames are typically manufactured from aluminum clad strip materials , which are well suited for bonding. The connectors integrated into the housing for transferring the current paths to the outside , are coated with tin, silver, or gold, depending on specific requirements.

[[File:Component with hybrid housing for use in automobiles.jpg|rightleft|thumb|Figure 1: Component with hybrid housing for use in automobiles]]

In strip form , over-molded contact parts reduce the complexity of assembly of the finished product. This complexity constantly increases with adding additional subcomponents (<xr id="fig:Examples of strip over molded contact components"/> <!--(Fig. 10.2)-->).

The strip over-molded contact parts can be tested for various quality parameters during manufacturing , to continuously ensure the ever increasing reliability requirements of the end components.

Combining stamping and molding techniques in an automated production line allows the stamped contact parts to be molded into plastics as a complete functional unit. This also allows enables to reduce manufacturing tolerances to levels below those achievable with conventional assembly methods.

[[File:Examples of strip over molded contact components.jpg|rightleft|thumb|Figure 2:Examples of strip over molded contact components]]

[[File:Examples of assembled contact components.jpg|rightleft|thumb|Figure 3: Examples of assembled contact components]]

==Assembled Contact Components==For applications and materials which do not allow strip over[[de:Kunststoff-molding, semi or fully automated assembly processes can be utilized. Different single parts like printed circuit boards, stamped parts, or contact components are assembled together with plastic molded parts on specialized equipment to complete functional components with low tolerances and high levels of functionality <xr id="fig:Examples of assembled contact components"/> (Fig. 10.3). This also allows to integrate components which otherwise are difficult to mount onto circuit boards or carriers, such as capacitors, coils, or sensor elements into the functional component assembly. Contact parts used in these components are already tested on the assembly machine for quality parameters and functionality.Metall-Verbundteile]]